Getting Started #2 – Dismantling the Miata

My approach was to lift the body, leaving the engine, transmission, differential, suspension, and PPF as a unit. The PPF is the Power Plant Frame, a beam that connects the differential and transmission. Lifting the body was largely uneventful, but with one BIG surprise.

There is good help on the internet. Here are some links:

I started by draining the fuel tank.

Draining the fuel tank
Draining the fuel tank with a siphon. I disconnected the filler hose in the trunk and was able to empty the tank from the top.

Then remove the dash. The link above helped a lot.

Remove the dash
Next remove the dash. Exposing the wiring harness.

Take out the wiring harness. I tried to put labels on all the connectors that I disconnected.

Labeling connections
I tried to put labels on all the connections. I know it will be confusing when I get to actually replacing the wiring harness.

I built a frame to support the body and then lifted with an engine hoist.

Lifting body
Lifting the body with an engine host.

And walked the engine, transmission, PPF, differential, and suspension out from under.

But do you see the dangerous flaw in the wooden frame I used to support the body? I claim to be a mechanical engineer and should know better. When I designed the frame, I always imagined the body being supported at the front and back simultaneously. So the wood legs were attached to the cross beams from which body hangs. Here are some sketches showing the problem.

First, here is a schematic of the frame. The straps to the body were attached to cross beams that were directly above the legs. When designing this, I imagined that there would always be a load from the front and rear of the body. Things are fine for this condition.

Frame schematic
A schematic of my support frame for the body. The straps to the body were attached to cross beams that were directly above the legs.

But when I was lifting or lower the body with the engine hoist, there would be times when the frame carried only the load from the front or the back, not both together. In that situation, the frame can rotate and is unstable. A contributing factor was that the rear of the body was a lot heavier than the front.

Frame unstable
The frame is unstable when the front or back of the body is supported by the engine hoist.

One fix would be to extend a support foot to the bottom of the frame.

A stable frame
We can get a stable frame by extending support feet out from the legs.

So, as I was lowering the body, I did push to align it and it went unstable. The car was near the ground and the frame rotated up. No harm done, but a surprise. I do have a rule that I never go under a car without two redundant ways of holding it up, but still I did not like to see that I had missed so basic a failure mode.

Body outside ready to go to auto recycler
Body outside ready to go to auto recycler.

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